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Off Line Chopping Drying and Packaging System

Off Line Chopping Drying and Packaging System

Technical Data

Cutting Maschine
Plant capacity:up to 10.000 tons/year
Output:400 – 600 kg/h / mach.
Cutting length:3.0 mm, 4.5 mm, 6.0 mm, others
Cutting wheels:positive ejection
Motor power:1 kW
Lifetime of cutting blades:up to 15.000 kg
The cutter is designed for:
  • heavy duty working conditions
  • all cutting simple servicing elements
  • simply snap in
  • economic working
  • self adjustment and wear compensation
Drying – Screening, Heating System
Capacity:up to 1.500 kg/h
Inst. electr. power:approx. 50 kW
Gas burner capacity:500 kW

Alternatively electrical heating system

Packaging System
Small bags:25 kg/40 kg
Big bags:up to 750 kg, or others

 

Chopped Strand Mat Plant

Chopped Strand Mat Plant

Technical Data

Powder- or Alternatively Emulsion Mat
Production capacity:up to 10.000 tons/year
based on 450 g/sqm
Width trimmed:1,0 to 4,2 m adjustable
Total installed power:up to 800 kW
Thermal power inst.:up to 8.000.000 kcal/h
Water cooling syst.:400.000 kcal/h
Weight range:150 – 900 g/m²
Fiber diameter:9 – 11 microns
Strand tex:15 to 50 tex depending of final products
Approx. consumption for 1.000 kg of mat
based on 450 g/sqm powder bounded
Electr. power:150 kWh powder mat
200 kWh emulsion mat
Gas LPG:1.000.000 kcal powder mat
(1.800.000 kcal for emulsion mat)
Compressed air:20,0 m3/h
Powder binder:max. 60 kg (solids)
In Line Direct Chopping Drying and Packaging System

In Line Direct Chopping Drying and Packaging System

Technical Data

Direct Cutting Machine
Plant capacity:up to 10.000 tons/year
Cutting length:

3,0 mm, 4,5 mm, 6,0 mm, 12 mm, others

No. of bushings:up to 8 bushings
Size of bushings:800 to 4.000 nozzles
Inst. electr. power:

10 kW

Lifetime of cutting blades:up to 15.000 kg
Compressed air consumption:2 m3/h at 6 bar
Drying System
Capacity:                      up to 1.500 kg/h
Inst. electr. power:50 kW
Drying air temp.:max. 220 0 C
Gas burner capacity: 500 kW

 

Alternatively elcectrical heating system

 

Packaging System
Small bags:  25 kg / 40 kg
Big bags:up to 750 kg
or others
Staple Fiber Yarn Machine

Staple Fiber Yarn Machine

Technical Data

Product range:125 tex – 9.600 tex
Fiber diameter:8 µ - 12 microns
Output:10 - 30 kg/h
Raw material:C-glass pellets
(C-glass marbles)
Inst. electr. power:up to 70 KVA/machine
Bushings:200 – 800 nozzles

Consumptions

Electrical energy:1,1 – 1,4 KWh/kg yarn
pellets:1,1 – 1,25 kg/kg yarn
Compressed air:20 Nm3/h, 6 bar
Sizing:According to final product
Antistaticum:According to final product
Labour:1 man / 3 machine

Staple Fiber Yarn Application

  • Woven Wallpaper
  • Decoration
  • Filters
  • Electric Cable Isolation
  • Insulation
  • Woven Cloth
  • Others

Building Requirements

  • Air conditioning and humidification system
  • Cooling water circuit
  • Starting water circuit
  • Building height inside ≥6 m
  • Plan space for one machine approx. 3,5 m x 3.5 m
  • Basement - 2,5 m
  • Water circulation system in the basement
  • Waste fiber container or conveyor in the basement
Waste Glass Fiber Recycling System

Waste Glass Fiber Recycling System

 

Technical Data

Capacity:up to 6.000 tons/year

The purpose of the plant is to recover the glass scrap which has been produced as waste from the bushings. Disposal of this bulky scrap material constitutes an environmental problem. By recycling this scrap so that it is used in the batch, it is possible to save a lot of money, as well as preventing environmental problem.
This investment is paid off in less than one year.

Form of finished scrap:   
Dried powder without any organic or iron contamination.

Application of scrap:20 % max., 15 % average,
with other raw material in the mixer.
Man power:1 x 2 shift/day
Gas consumption:12 kW/ton power
Electr. consumption:12 kW/ton power

Advantages

  • Improving the batch feeding property
  • Degradation of the batch segregation
  • Less melting energy
  • High melting efficiency
  • Less corrosion at the refractories
  • Increasing the glass homogeneity
  • Elimination of the storage and transportation costs
  • Eliminating pollution
Non Woven Glassfiber Tissue Plant

Non Woven Glassfiber Tissue Plant

Technical Data

Production capacity:up to 200 million sqm/y
Or:up 15.000 t/y product
Finished width according to machine:1,0 m – 4,2 m
Weight range:30 – 150 g/sqm
Operating speed range:10 – 300 m/min.
Glass fibers:E-glass, C-glass, others
Fiber length:up to 6 – 30 mm
Fiber diameter:6 – 17 microns
With reinforcement yarn:possible 25 mm,
(12,5 mm) spacing

Note:
Also other suitable fibers like polyester-, mineral-, cellulose pulp, ceramics could be used for special products.

Products – tissue (veil) for:

  • Roofing
  • Pipe wrapping
  • PVC flooring
  • Surface tissue
  • Filter tissue
  • Battery separators
  • PCB (electronic boards)
  • others
Melting – Furnaces For all Types of Fiber products

Melting – Furnaces For all Types of Fiber products

Technical Data

Full Electrical Heated Cold Top Furnace
Special used for:E-, C-, A-, AR-glass
Capacity:up to 60 tons/day
Advantage:
  • low energy cost
  • no waste gas pollution
  • low investment costs

Special Electric Furnace for:

All types of glasses, also for high temperature (1.700°C)

Capacity:up to 12 tons/day
Advantages:easy to start and stop within 24 hours
from hot -> to cold -> and hot

Unit – Melter – Furnace

With – Recuperator System

  • Electric boosting
  • Bubbling system
  • Fuel – gas – air – heated
  • or Fuel – gas – oxygen – heated
Capacity:up to 100 tons/day
Advantage:economic for
  • big production output
  • E-glass fiber
  • ECR-glass fiber
Platinum – Bushing – Manufacturing – Workshop

Platinum – Bushing – Manufacturing – Workshop

in 24 hours
from old / scrap bushing to new bushing

To clean an old / used bushing within one hour !

LIPEX provides:

  • The design for new bushings as well as the redesign of existing bushings for the deep drawing process and also alternatively welded bushings.
  • The complete technology from cleaning of used bushings over the melting process to the manufacturing of all parts of a bushing.
  • The complete equipment for a platinum workshop
  • The assistance during operation

You have the following advantages:

  • Low cost for holding spare bushing – low investment cost
  • High flexibility in production
  • Less costs for manufacturing, transportation, insurance
  • You could change type and design of bushing by yourself easy!